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Full granulation function and high production efficiency
bentonite granulator
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In the cat litter production industry, disc granulators and rotary drum granulators are two common and highly efficient types of cat litter granulation equipment. They are widely used for the granulation of bentonite cat litter, mineral cat litter, and other powdered materials. Each type of equipment has its own characteristics and is suitable for different production scales.
If you are a small- to medium-sized cat litter manufacturer, we recommend choosing a disc granulator to reduce investment costs and ensure pellet quality. If you need to build a large-scale cat litter production line or achieve continuous industrial production, the rotary drum granulator is the more efficient and stable choice.
Tianci Heavy Industry Offers Two Top-Selling Models
Disc Granulator — Ideal for Small to Medium-Sized Cat Litter Production
The disc granulator is a cat litter granulation machine featuring a simple structure, easy operation, and low initial investment, making it particularly suitable for small to medium-sized cat litter production lines. Its production capacity ranges from 0.5 to 8 t/h. Once the material enters the rotating disc, it continuously tumbles, rolls, and agglomerates under the combined effects of centrifugal force, gravity, and friction. With the assistance of a spraying system (atomized water or binder), small particles gradually grow and form uniform pellets. When the set particle size is reached, the pellets are automatically discharged, enabling continuous pellet production. This equipment achieves a pelletization rate of over 90%. The resulting pellets are highly uniform, well-rounded, and strong; they are resistant to breakage and have an attractive appearance, making them perfect for commercial packaging. It operates stably with low maintenance costs. By adjusting the disc angle, rotational speed, and spray system, pellet size and pelletization efficiency can be flexibly controlled to meet the production requirements of cat litter products of various specifications.
Rotary Drum Granulator — Ideal for Large-Scale Cat Litter Production
The rotary drum granulator is suitable for high-capacity, continuous production and is a commonly used industrial-grade granulation device in large-scale cat litter manufacturing facilities. Its production capacity ranges from 1 to 10 t/h. Powdered material enters the rotating drum, where it is continuously tumbled and mixed; during this process, the particles undergo constant collision, adhesion, and agglomeration. Simultaneously, water, steam, or a binder is injected, causing the fine powder to gradually form stable particle nuclei that continue to grow, ultimately resulting in uniform, dense finished pellets. This machine is suitable for large-scale continuous production, offering high operational stability and a high degree of automation. The equipment operates in a well-sealed environment, effectively reducing dust leakage and improving the production environment. Pellets formed by drum granulation are highly spherical, have a compact structure, and exhibit consistent overall quality, making them particularly suitable for industrial-scale continuous production. Furthermore, this equipment offers strong adaptability to raw materials, long maintenance intervals, and high operational reliability, making it suitable for long-term, high-load operations.
Main Technical Parameters
Disc Granulator
|
Model |
Inner diameter (mm) |
Side height (mm) |
Volume (m³) |
Rotation speed (r/min) |
Motor power(KW) |
Capacity (t/h) |
Reducer model |
|
ZL10 |
1000 |
250 |
0.4 |
24 |
2.2 |
0.3-0.5 |
XW5-59 |
|
ZL15 |
1500 |
300 |
1.1 |
22 |
5.5 |
0.5-0.8 |
ZQ250-48 |
|
ZL18 |
1800 |
300 |
1.4 |
18 |
5.5 |
0.6-1.0 |
ZQ250-48 |
|
ZL20 |
2000 |
350 |
1.8 |
18 |
7.5 |
0.8-1.2 |
ZQ250-48 |
|
ZL25 |
2500 |
350 |
2.5 |
18 |
7.5 |
1.0-1.5 |
ZQ400-23 |
|
ZL28 |
2800 |
400 |
3.3 |
18 |
11 |
1.0-2.5 |
ZQ400-48 |
|
ZL30 |
3000 |
450 |
3.9 |
16 |
11 |
2.0-3.0 |
ZQ350-23 |
|
ZL32 |
3200 |
500 |
4.3 |
13.6 |
15 |
2.0-3.5 |
ZQ350-23 |
|
ZL36 |
3600 |
550 |
5.5 |
11.3 |
18.5 |
3.0-5.0 |
ZQ400-23 |
|
ZL45 |
4500 |
600 |
6.5 |
8 |
22 |
4.0-6.0 |
ZQ250-48 |
Rotary Drum Granulator
|
Model |
Barrel |
Power |
Prod Capacity |
Overall dimensions L× W ×H |
weight |
|||
|
Inclination |
Internal diameter |
length |
Rotation speed |
|||||
|
0 |
m |
m |
r/min |
kw |
t/h |
m |
t |
|
|
ZG1.2×4 |
2-2.5 |
1.2 |
4 |
17 |
5.5 |
1-3 |
4.6×2.2×2.0 |
2.7 |
|
ZG1.4×5 |
2-2.5 |
1.4 |
5 |
14 |
7.5 |
3-5 |
4.8×2.8×2.3 |
8.5 |
|
ZG1.6×6 |
2-2.5 |
1.6 |
6 |
11.5 |
11 |
5-8 |
7.0×3.2×3.1 |
12.0 |
|
ZG1.8×7 |
2-2.5 |
1.8 |
7 |
11.5 |
15 |
8-10 |
8.3×3.5×3.3 |
18.5 |
|
ZG2.0×8 |
2-2.5 |
2.0 |
8 |
11 |
18.5 |
10-15 |
9.1×3.6×3.5 |
22.0 |
|
ZG2.2×8 |
2-2.5 |
2.2 |
8 |
10.5 |
22 |
15-20 |
9.5×4.4×3.9 |
28.0 |
Working Video
Disc Granulator
Rotary Drum Granulator
Working Project
We offer one-stop solutions ranging from single bentonite granulators to complete bentonite granule production lines, all tailored to your specific bentonite raw materials, production scale, target output, finished granule specifications, and plant conditions.
Our services provide comprehensive support throughout the entire process, including:
Process design and equipment selection
Production line layout planning
Installation, commissioning, and operator training
Whether you are establishing a small- to medium-sized bentonite cat litter production project or investing in a large-scale bentonite granule processing line, we can provide you with stable, efficient, and energy-saving bentonite granulation equipment and comprehensive production solutions. We will help you efficiently process bentonite raw materials into high-quality granules with uniform particle size, high strength, and excellent water absorption, enabling efficient production and greater economic benefits.
Delivery
Tianci Heavy Industry strictly controls the entire transportation process from the factory to on-site delivery. Based on equipment dimensions, transportation methods, and destination requirements, we provide solid wood crates, steel frame reinforcement, and moisture- and rust-proof packaging. All packaging is custom-designed for 20GP and 40HQ full container loads (FCL). Prior to shipment, we conduct professional container loading, securing, and multiple pre-shipment inspections to ensure the equipment remains safe and undamaged during long-distance transport by sea and land.
Leveraging our extensive experience in international logistics, we have exported our fertilizer equipment to more than 50 countries and regions worldwide, including Africa, South America, the Middle East, and Southeast Asia. We are committed to providing efficient, safe, and on-time transportation services to help your projects achieve rapid production, stable operations, and profit growth.
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